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AFL Series

Automatic Aseptic Filling lsolator

The Aseptic Filling Isolator is a custom designed cGMP Class A/ISO 5 environment isolator system, designed for batch pharmaceutical production of injectable products for preclinical and clinical trial studies. Aseptic Filling Isolator adopts a three chamber design, consisting of transfer chamber, filling chamber and capping chamber, and is equipped with integrated Vaporized Hydrogen Peroxide sterilization system to sterilize the chambers together or separately. It adopts modular assembly and automated production to improve the efficiency of aseptic preparation production.

Reduce human intervention to guarantee the aseptic and containment

Equipped with world-class filling line

Customized and modular designed

Features

  • Sterility Assurance: Ensure highest air quality in isolated environments.
  • Energy Saving: Can be placed in a Class D environment to reduce operating costs; Reduced energy consumption throughout the operating cycle with sustainable low-voltage inverter-controlled ventilation fans.
  • Automated Leak Testing: Equipped with a automated leak test system, each chamber is individually leak tested according to ISO10648-2, leakage rate is less than 0.5% volume/hour at 2 times working pressure.
  • Glove Integrity Testing: Integrated automated glove integrity tester(GIT series) that performs an independent leakage test on each glove mounted on the isolator according to ISO 14644-7; Capable of detecting holes down to 100μm diameter.
  • Data Management: Integrated control of the isolator from an IPC.
    • With multi-level login access control, audit trail and e-signature functions, in compliance with the FDA 21 CFR Part 11.
    • Real-time recording of the entire filling process, complete and traceable data.
  • Ergonomics: Excellent ergonomics ensure the most comfortable working conditions for operators, maximizing operational efficiency and reducing the risk of accidents, eliminating unplanned downtime and improving quality.
  • Easy to Maintain: Integrated control module. Allows direct access to all maintenance. Allows secure and private communication via the Internet and remote access to help, updates and maintenance anytime, anywhere.
  • Customizable: Customized and modular designed.

Specifications

Air flow: Vertical unidirectional laminar flow VH2O2 Leakage: <1ppm (around the isolator during sterilization)
Control System: Siemens PLC control, 12"Siemens industrial panel PC Cleanliness Level: GMP Grade A
Killing Rate: ≥log6 Noise:<75dB(A)
Power Supply: AC380V/50Hz Lighting: LED lamp, 500lux
Airtightness: leakage rate is less than 0.5% volume/hour at 2 times working pressure
*Customized according to user's requirements

Applications

It is used to isolate and protect the critical processes of aseptic filling, corking and capping of preparations, minimising the risk of contamination from the external environment during the filling process.

Aseptic Processing

Vaccine Manufacture

Research and development

FAQ

Yes. The AFL Series is designed for customized and modular configuration to meet various process requirements:

  • Safe-change bag-in/bag-out(BIBO) filter system (optional)
  • DPTE rapid transfer system (optional)
  • Aseptic liquid through-wall connection system (optional)
  • Highly efficient catalytic external decomposition of VH₂O₂ to achieve lower safe emission concentrations(optional)
  • Highly efficient catalytic internal decomposition of VH₂O₂ provides rapid decomposition up to 1ppm for safe discharge into the background environment of the isolator (optional)

The isolator ensures sterility through multiple integrated design elements:

  • H14 HEPA filters for both air intake and exhaust
  • Integrated Vaporized Hydrogen Peroxidesterilization with precise VH2O2 concentration and saturation control
  • Inflatable seals made of silicone in compliance with GMP
  • Fully enclosed chambers to avoid direct contact

Real time monitoring the sediment bacteria, velocity, differential pressure, humidity, temperature

Tailin provides comprehensive validation support and documentation packages, including:

  • IQ/OQ/PQ documentation
  • SAT/FAT testing
  • Operator training
  • Sample safety testing
  • H₂O₂ residue testing
  • Biological and Chemical Indicator testing (BIs/CIs)
  • Bio-decontamination Effectiveness Report, including:
    • BI incubation results
    • CI indication results
    • Bio-decontamination parameters and process data
    • Layout and place points of BIs and CIs

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